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Aluminum Fin Plate Stamping Line

Aluminum Fin Plate Stamping Line


  • Introduction
  • Parameter
  • Features
  • Application
  • Inquiry
Introduction

The Aluminum Fin Plate Stamping Line is a specialized equipment designed to process refrigerator evaporator fins efficiently. This state-of-the-art machine is centrally controlled by an FX2N series PLC and features adjustable filming speed through frequency control. The equipment operates in a continuous loop during production, ensuring consistent and reliable performance.

The Aluminum Fin Plate Stamping Line boasts a compact structure, user-friendly operation, stable transmission, high production efficiency, and excellent product quality. These features make it an ideal solution for manufacturers seeking to streamline their evaporator fin production process.


Parameter

Parameter

Data

1

Dimensions

4500X1800X1800mm

2

weight

3T

3

Control power

380V, 50Hz, 3Phae (Customized)

4

Input air source

0-0.8Mpa

5

Rated load duration

9KW


1.PLC and MES Integration:The PLC is equipped with a built-in Ethernet port, enabling seamless SLMP communication with MES systems and upper-level computers for future expansion and integration.

2.Absolute Value Servo Motor:The servo motor utilizes an absolute value system with a built-in zero point, ensuring high repeatability and eliminating the need for re-zeroing after power interruptions.

3.Ethernet-enabled Servo:The servo supports Ethernet communication, simplifying wiring, startup, troubleshooting, and providing a flexible and adaptable system.

4.Formula Management:The touch screen interface allows for the storage of 20-100 groups of formulas, enabling quick switching of product parameters through one-click SMED (Single-Minute Exchange of Die) for rapid changeovers.

5.Visual Alarm and Troubleshooting:The touch screen features a visual alarm function page, I/O point monitoring, and troubleshooting guides, facilitating quick identification and resolution of issues.

6.TPM and OEE Monitoring:The touch screen includes a TPM (Total Productive Maintenance) page, OEE (Overall Equipment Effectiveness) basic data collection display, and maintenance reminder functions, supporting continuous improvement efforts.

7.Organized Pneumatic System:Solenoid valves are installed in the pneumatic cabinet using valve islands, providing clear identification, enhanced safety and reliability, and convenient maintenance. All wires and air pipes are color-coded for easy visual management.

8.Robust Safety Measures:The equipment incorporates high-level safety protection measures, combining hardware safeguards with POKO-YOKA error prevention procedures.

9.Aesthetic Design:The equipment features an exquisite appearance, with the control panel made of a custom aluminum alloy box. The bed and sheet metal components are industrially designed and finished with a durable spray coating.

10.Efficient Layout:The entire line layout follows a cell line method, minimizing handling waste and work-in-process inventory.


Features
  • The shape and size of the produced fins conform to product drawings.

  • The fins are flat and punched without burrs or punching marks.

  • The punching flanging height is consistent, with no cracking, treading, or curling at the flanging mouth or root.

  • The equipment achieves a qualified fin production rate of ≥99%.

  • The filming speed ranges from 100-120 times per minute, producing 6 fins per cycle.


No

Part

Brand

1

PLC

Mitsubishi

2

HMI

Mitsubishi

3

Servo Motor

Mitsubishi

4

VFD

Delta

5

low-voltage apparatus

Schneider/kazumi

6

Sensor

Panasonic/Otto nix

7

SMPS

Meanwell

8

Terminal

Weidmuller

9

Pneumatic components

Airtac

10

Vacuum generator/sucker

CKD

11

Screw guide

PMI/TBI Hiwin/PMI/TBI

12

Safety grating

Panasonic

The Aluminum Fin Plate Stamping Line combines advanced technology, reliable components, and user-friendly features to deliver a high-performance solution for refrigerator evaporator fin production. Its efficient design, precise control, and robust safety measures make it a valuable asset for manufacturers seeking to optimize their production processes and maintain a competitive edge in the industry.


Inquiry

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