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Integrated Tube Straightening-Cutting And End Forming Machine

Integrated Tube Straightening-Cutting And End Forming Machine


  • Introduction
  • Parameter
  • Features
  • Application
  • Inquiry
Introduction

Overview of Integrated Tube Processing

In our industry, tube processing holds significant importance for a variety of applications. Integrated tube straightening-cutting and end-forming machines are the epitome of automation, combining multiple operations into one seamless process. These machines are designed to be remarkably productive, enhancing both the quality and efficiency of the tube manufacturing process.


We understand that precision is paramount, and our machine provides this with its reliable straightening and cutting mechanisms. Integrated end forming is a key feature, which allows for various manipulations, such as beading, flaring, or closing, to be performed automatically after cutting. This integration ensures that tubes are not only cut to the correct length but also have the necessary end forms for their specific applications without the need for secondary processes.


Productivity here is twofold: these machines speed up production and reduce waste by ensuring that each tube is processed accurately the first time. Our machines are equipped with state-of-the-art control systems that allow for fine-tuning of the process parameters, ensuring that every tube meets strict quality standards.

     ● Reliability: Our machines are built to withstand the rigors of continuous operation, minimizing downtime and maintenance requirements.

     ● Quality: The integration of various processes into a single machine reduces handling and improves the consistency of the finished tubes.

We present a comprehensive solution for tube processing, blending automatic operations into a dependable and efficient machine that meets the high standards of our clients.

Parameter


Parameter

Data

1

Tube Material

Copper / Aluminum tube

2

Tube Size

Φ4-12mm, WT=0.5-1.0mm

3

Cutting Length

50mm < L< 4000mm

4

Work Capacity

One tube

5

Feeding Stroke

<450mm

6

Work speed

6 times/min  L=500mm (without end forming)

3 times/min L=500mm (with end forming)


Linear accuracy

3mm/1000mm


Positioning accuracy

≤±0.3mmwhen L<1000mm

±0.40mmwhen L >1000mm

8

Electric System

380V, 50Hz, 3Phae (Customized)


Air Supply

0.65-0.80MPa

9

Dimension

2200 x 700 x 1300 mm

10

Weight

700 KG


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Features

Key Features and Capabilities

Integrated tube straightening-cutting and end-forming machines are at the forefront of tube processing technology, combining several vital functions into a single production line to ensure efficiency and precision. Our discussion will focus on precision and repeatability, material and shape versatility, and safety and automation enhancements, which are fundamental to the machine's performance and functionality.


Precision and Repeatability

Our machines utilizeCNC technologyto ensure precise cutting and end forming. The 3-RUNNER system, as an example, indicates a high degree of repeatability, allowing tubes made of materials likecopper, steel, aluminum, and stainless steelto undergo processing without variations. This meticulous precision is crucial in industries requiring consistent quality, such as automotive and HVAC.


Material and Shape Versatility

We accommodate a variety of tube materials and shapes, assuring versatility within a single piece of equipment. By incorporating features like deburring and rolling, our machines can not only straighten and cut but also prepare tube ends for further assembly without the need for additional machinery. Users can select the appropriate end-forming module depending on their specific requirements.


Safety and Automation Enhancements

Our commitment to safety is integrated into the design of each machine, withautomatic unloading devicesandsafetymeasures to protect operators. Automation advancements have led us to developsmart systemswith features like auto-adjusting rams for end forming. These systems enhance not only safety but also efficiency, as they provide automated processes and unloading, reducing the risk of injury and error.


Operational Efficiency and Cost-Effectiveness

Integrated tube straightening-cutting and end-forming machines significantly enhance manufacturing efficiency. We focus on the reduction of labor involvement, streamlining workflows, and optimizing material use to achieve greater cost savings.


Minimizing Labor and Material Costs

By automating the process of straightening, cutting, and end-forming, we reduce the manual labor required. This integrated system decreases operational costs in several ways:


● Enhanced precisionin cutting and end-forming reduces material wastage.

● Decreased handling timefor materials, thanks to the seamless transition between straightening, cutting, and end-forming steps.

● Reduced dependence on skilled laborby automating complex tasks such as bending, expanding, facing, tapering, threading, and calibrating.


Integration in Manufacturing

Our machines are designed to beeasy to integratewithin existing manufacturing systems. They supportvarious diametersand shapes with high accuracy and straightness, crucial for industries like automotive and HVAC.


● CAD and programming software compatibilityensure that transitioning from design to production is efficient and error-free.

● Automatic feedingfrom coils and integration with other processes, like bending, further streamline the workflow.


Application in Key Industries

We cater to key industries where precision and efficiency are paramount. By incorporating our equipment, industries like automotive and HVAC achieve substantial cost savings and improvements in their production lines.


● In theautomotive industry, requirements for high strength and reliability in components like brake lines are met with our accurate and reliable end-forming processes.

● ForHVAC systems, the consistency in tube end-forming ensures leak-free connections essential for air or fluid flow systems, effectively streamlining installation processes and guaranteeing product quality.


Part

Brand

Remark

1

Main Frame

Home made

Welding

2

Painting

Home made

Powder Coating /

customized color

3

Inverter

TECO

Speed Adjustment

4

PLC

TECO

CE

5

Servo Motor

TECO

CE

6

HMI

TAIAN

-

7

Encoder

Omron

CE

8

Contactor

Schneider

CE

9

Motor

Local brand

-


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Inquiry

Contact Us

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