Key Features and Capabilities
Integrated tube straightening-cutting and end-forming machines are at the forefront of tube processing technology, combining several vital functions into a single production line to ensure efficiency and precision. Our discussion will focus on precision and repeatability, material and shape versatility, and safety and automation enhancements, which are fundamental to the machine's performance and functionality.
Precision and Repeatability
Our machines utilizeCNC technologyto ensure precise cutting and end forming. The 3-RUNNER system, as an example, indicates a high degree of repeatability, allowing tubes made of materials likecopper, steel, aluminum, and stainless steelto undergo processing without variations. This meticulous precision is crucial in industries requiring consistent quality, such as automotive and HVAC.
Material and Shape Versatility
We accommodate a variety of tube materials and shapes, assuring versatility within a single piece of equipment. By incorporating features like deburring and rolling, our machines can not only straighten and cut but also prepare tube ends for further assembly without the need for additional machinery. Users can select the appropriate end-forming module depending on their specific requirements.
Safety and Automation Enhancements
Our commitment to safety is integrated into the design of each machine, withautomatic unloading devicesandsafetymeasures to protect operators. Automation advancements have led us to developsmart systemswith features like auto-adjusting rams for end forming. These systems enhance not only safety but also efficiency, as they provide automated processes and unloading, reducing the risk of injury and error.
Operational Efficiency and Cost-Effectiveness
Integrated tube straightening-cutting and end-forming machines significantly enhance manufacturing efficiency. We focus on the reduction of labor involvement, streamlining workflows, and optimizing material use to achieve greater cost savings.
Minimizing Labor and Material Costs
By automating the process of straightening, cutting, and end-forming, we reduce the manual labor required. This integrated system decreases operational costs in several ways:
● Enhanced precisionin cutting and end-forming reduces material wastage.
● Decreased handling timefor materials, thanks to the seamless transition between straightening, cutting, and end-forming steps.
● Reduced dependence on skilled laborby automating complex tasks such as bending, expanding, facing, tapering, threading, and calibrating.
Integration in Manufacturing
Our machines are designed to beeasy to integratewithin existing manufacturing systems. They supportvarious diametersand shapes with high accuracy and straightness, crucial for industries like automotive and HVAC.
● CAD and programming software compatibilityensure that transitioning from design to production is efficient and error-free.
● Automatic feedingfrom coils and integration with other processes, like bending, further streamline the workflow.
Application in Key Industries
We cater to key industries where precision and efficiency are paramount. By incorporating our equipment, industries like automotive and HVAC achieve substantial cost savings and improvements in their production lines.
● In theautomotive industry, requirements for high strength and reliability in components like brake lines are met with our accurate and reliable end-forming processes.
● ForHVAC systems, the consistency in tube end-forming ensures leak-free connections essential for air or fluid flow systems, effectively streamlining installation processes and guaranteeing product quality.
|
Part |
Brand |
Remark |
1 |
Main Frame |
Home made |
Welding |
2 |
Painting |
Home made |
Powder Coating /
customized color |
3 |
Inverter |
TECO |
Speed Adjustment |
4 |
PLC |
TECO |
CE |
5 |
Servo Motor |
TECO |
CE |
6 |
HMI |
TAIAN |
- |
7 |
Encoder |
Omron |
CE |
8 |
Contactor |
Schneider |
CE |
9 |
Motor |
Local brand |
- |